Spun Yarn Division of Ibrahim Fibres Limited consists of three projects:
- Textile Plant 1
- Textile Plant 2
- Textile Plant 3
- Textile Plant 4
All these projects were operating as independent public limited companies and were listed on stock exchanges in Pakistan till September 2000 before their merger into Ibrahim Fibres Limited.
These projects are equipped with Real Time Ring Monitoring System (RTRMS), Uster Ring Expert, Spin Vision, Coner Pilot for online monitoring and analyzing to facilitate production and efficiency while maintaining quality parameters. Moreover, auto-doffing system has been installed on the spinning and winding machines to automate the manufacturing process.
To maintain an edge we keep to add latest machinery and technical know-how.
Textile Plant 1
Constantly upgrading plant and machinery since initial operations in 1980, the present manufacturing operations of Ibrahim Textile have a total installed capacity of 58,080 spindles. The project comprises of three units located within the same premises.
Unit I has been upgraded in 1999, consists of 21,600 spindles (20 frames of 1080 spindles each) from Marzoli, Italy, with cone-winding of Savio, Italy.
Unit II consists of 17,280 spindles (18 frames of 960 spindles each) from Howa, Japan with cone winding of Savio, Italy.
Unit III consists of 19,200 spindles (32 frames of 600 spindles each) from Marzoli, Italy with cone winding of Schlafhorst Germany.
Textile Plant 2
The rapidly growing demand for quality yarns being produced by Ibrahim prompted the company to add another manufacturing facility; AA Textile in 1984. The present manufacturing operations of A.A Textile have a total installed capacity of 40,608 spindles comprises of two units.
Unit I gone through major modernization operation in 2002, the plant consists of 19,008 spindles (18 frames of 1056 spindles each) from Marzoli Italy with cone-winding of Savio, Italy.
Unit II focal BMR was conducted in 2004, the plant consists of 21,600 spindles (18 frames of 1200 spindles each) from Marzoli, Italy with cone-winding of Schlafhorst Germany.
Textile Plant 3
Ever increasing demands impelled further expansion in manufacturing of spun yarns. Zainab Textile started operations in 1989 .Total installed capacity is 39,168 spindles.
Unit I keeping in view consumer dynamics and innovations in textile machinery, IFL consistently equipped its projects with world’s best up-to-the-minute technologies to preserve position as market leader and benchmark.
Machinery details as follows:
Unit II consists of 19,200 spindles (40 ring spinning frames of 480 spindles) from Howa, Japan with cone-winding of Murata, Japan.
1. PV Bright (Poly 80% Viscose 20%)
Ne: 18/1 to 40/1
2. PV Semi-Dull (Poly 80% Viscose 20%)
Ne: 18/1 to 46/1
3. PV Trilobal Bright (Poly 80% Viscose 20%)
Ne: 20/1 to 40/1
4. PC Combed (Poly 52% Pakistani Cotton 48%)
Ne: 10/1 to 45/1
Textile Plant 4
This Project consists of a yarn spinning plant having 100,320 spindles with annual capacity of 32,500 tons of blended yarn. Plant and machinery for this project is being provided by world’s leading suppliers i.e. Truetzschler and Saurer Spinning Solutions, Germany and Luwa Air Engineering, Switzerland.
First phase of this project has been commenced commercial operations from 1st Oct 2019.
1. PC Combed (Poly 52% Pakistani Cotton 48%)